Product Overview
Electric Hydraulic Arm Disc Brakes combine electro-hydraulic actuation with mechanical arm clamping to deliver controlled service braking and fail-safe stopping for conveyors, cranes, stacker reclaimers, port machinery, mine hoists, and high-inertia rotating equipment.
Electro-Hydraulic Response Control
Stable Clamping Force Output
Brake opening and closing are driven by an electro-hydraulic thruster that converts electrical input into linear hydraulic motion. Compared with purely electromagnetic systems, hydraulic output remains more stable under long-duty cycles and heavy brake torque requirements.
Progressive Engagement Characteristics
The actuator stroke and arm transmission ratio are matched to produce smooth pad engagement instead of impact loading, reducing instantaneous thermal spikes and friction material cracking during frequent starts and stops.
Independent Fail-Safe Release
Power energizes brake release; loss of power automatically returns the brake to the applied state through spring force. This configuration supports emergency shutdown scenarios without relying on external hydraulic stations.
Controlled Release Timing
Integrated damping inside the thruster controls arm opening speed and minimizes sudden pad separation that may accelerate lining edge wear.
Actuation & Mechanical Integration
| Assembly | Engineering Method | Functional Benefit |
| Electro-Hydraulic Thruster | Sealed oil-filled actuator | Stable stroke output with reduced external contamination |
| Brake Arms | CNC-machined welded structure or forged arm set | Consistent force transfer during repeated cycles |
| Pivot System | Replaceable alloy bushings | Reduced maintenance downtime |
| Friction Block Carrier | Floating mounting structure | Uniform lining contact under thermal expansion |
| Return Spring | Multi-stage preload configuration | Consistent braking force restoration |
Model Designation Explanation

| Brake Auxiliary Function Table | |
| Function code | Function Description |
| M | Brake Pad Wear Compensation Device |
| K1 | Brake Release Limit Travel Switch |
| K2 | Brake Engagement Limit Travel Switch |
| K3 | Brake Pad Wear Limit Switch |
| S | Manual Release Mechanism |
External dimensions

YPZ₂Ⅰ Technical Data Table
| Thruster model | t | H1 | H2 | H3 | b2 | d3 | f | 9 | h1 | i1 | i2 | K2 | A2 | A3 | n1 | n2 | p1 | p2 | q | n | C2 | R | A1 | C1 | X | V | ||
| Ed23/5 | 280 | 297 | 80 | 200 | ||||||||||||||||||||||||
| Ed30/5 | 20 | 710 | 515 | 630 | 70 | 18 | 310 | 300 | 230 | 180 | 80 | 120 | 230 | 235 | 80 | 100 | 175 | 160 | 20 | 15 | 75 | 460 | 277 | 297 | 80 | 197 | ||
| Ed50/6 | 317 | 297 | 97 | 254 | ||||||||||||||||||||||||
| Ed80/6 | 317 | 297 | 97 | 254 | ||||||||||||||||||||||||
| Dimensions related to brakes | Technical Parameter | |||||||||||||||||||||||||||
| Brake disc diameter (D1) | b1 | D2 | D3 | E | K1 | S | Matching thruster | Brake disc diameter (D1) | ||||||||||||||||||||
| 315 | 20 | 30 | 235 | 120 | 118 | 58 | 1 | Model | Input power (W) | Rated current (A) | 315 | 355 | 400 | 450 | 500 | Whole machine weight(kg) | ||||||||||||
| Maximum braking torque (Nm) | ||||||||||||||||||||||||||||
| 355 | 20 | 30 | 275 | 160 | 138 | 78 | ||||||||||||||||||||||
| 400 | 20 | 30 | 320 | 205 | 160 | 100 | Ed23/5 | 165 | 0.52 | 270 | 320 | 89 | ||||||||||||||||
| Ed30/5 | 200 | 0.46 | 380 | 440 | 520 | 95 | ||||||||||||||||||||||
| 450 | 20 | 30 | 370 | 255 | 185 | 125 | ||||||||||||||||||||||
| Ed50/6 | 210 | 0.48 | 645 | 670 | 790 | 910 | 1000 | 102 | ||||||||||||||||||||
| 500 | 20 | 30 | 420 | 305 | 210 | 150 | Ed80/6 | 330 | 1.42 | 1030 | 1150 | 1350 | 1560 | 1750 | 104 | |||||||||||||
YPZ₂II Technical Data Table
| Thruster model | t | H1 | H2 | H3 | b2 | d3 | f | 9 | h1 | i1 | i2 | k2 | A2 | A3 | n1 | n2 | p1 | p2 | q | n | C2 | R | A1 | C1 | X | V | ||||
| Ed50/6 | 311 | 360 | 97 | 254 | ||||||||||||||||||||||||||
| Ed80/6 | 311 | 360 | 97 | 254 | ||||||||||||||||||||||||||
| Ed121/6 | 35 | 985 | 740 | 870 | 120 | 22 | 375 | 375 | 280 | 130 | 130 | 140 | 285 | 270 | 94 | 165 | 230 | 154 | 24 | 15 | 110 | 730 | 302 | 360 | 120 | 260 | ||||
| Ed201/6 | 302 | 367 | 120 | 260 | ||||||||||||||||||||||||||
| Dimensions related to brakes | Technical Parameter | |||||||||||||||||||||||||||||
| Brake disc diameter (D1) | b1 | D2 | D3 | E | K1 | S | Matching thruster | Brake disc diameter (D1) | Whole machine weight(kg) | |||||||||||||||||||||
| 450 | 30 | 350 | 180 | 175 | 105 | 1 | Model | Input power (W) | Rated current (A) | 450 | 500 | 560 | 630 | 710 | ||||||||||||||||
| 500 | 30 | 400 | 230 | 200 | 130 | Maximum braking torque (Nm) | ||||||||||||||||||||||||
| 560 | 30 | 460 | 290 | 230 | 160 | Ed50/6 | 210 | 0.48 | 1025 | 1175 | 1350 | 178 | ||||||||||||||||||
| 630 | 30 | 530 | 360 | 265 | 195 | Ed80/6 | 330 | 1.42 | 1720 | 1965 | 2260 | 2605 | 179 | |||||||||||||||||
| Ed121/6 | 330 | 1.44 | 2700 | 3085 | 3550 | 4090 | 4665 | 194 | ||||||||||||||||||||||
| 710 | 30 | 610 | 440 | 305 | 235 | Ed201/6 | 450 | 1.45 | 4195 | 4790 | 5510 | 6350 | 7310 | 194 | ||||||||||||||||
YPZ₂III Technical Data Table
| Thruster model | t | H1 | H2 | H3 | b2 | d3 | f | 9 | h1 | i1 | i2 | K2 | A2 | A3 | n1 | n2 | p1 | p2 | q | n | C2 | R | A1 | C1 | X | V | ||||
| Ed121/6 | 354 | 394 | 120 | 260 | ||||||||||||||||||||||||||
| Ed201/6 | 35 | 1170 | 910 | 1045 | 120 | 27 | 415 | 460 | 370 | 180 | 180 | 160 | 305 | 310 | 110 | 215 | 225 | 206 | 30 | 20 | 120 | 735 | 354 | 394 | 120 | 260 | ||||
| Ed301/6 | 354 | 394 | 120 | 260 | ||||||||||||||||||||||||||
| Dimensions related to brakes | Technical Parameter | |||||||||||||||||||||||||||||
| Brake disc diameter (D1) | b1 | D2 | D3 | E | K1 | S | Matching thruster | Brake disc diameter (D1) | Whole machine weight(kg) | |||||||||||||||||||||
| 630 | 30 | 500 | 310 | 250 | 170 | 1 | Model | Input power (W) | Rated current (A) | 630 | 710 | 800 | 900 | 1000 | 1250 | |||||||||||||||
| 710 | 30 | 580 | 390 | 290 | 210 | Maximum braking torque (Nm) | ||||||||||||||||||||||||
| 800 | 30 | 670 | 480 | 335 | 255 | Ed121/6 | 330 | 1.44 | 3750 | 4500 | 5000 | 5600 | 294 | |||||||||||||||||
| Ed201/6 | 450 | 1.45 | 6305 | 7315 | 8450 | 9710 | 10970 | 294 | ||||||||||||||||||||||
| 900 | 30 | 770 | 580 | 385 | 305 | |||||||||||||||||||||||||
| Ed301/6 | 550 | 1.46 | 9170 | 10640 | 12290 | 4120 | 15960 | 20540 | 295 | |||||||||||||||||||||
| 1000 | 30 | 870 | 680 | 435 | 355 | |||||||||||||||||||||||||
| Note: D2- theoretical friction diameter; D3- Maximum allowable outer diameter of the coupling; S-Retreat distance of each tile block on each side. | ||||||||||||||||||||||||||||||
| 1250 | 30 | 1120 | 930 | 560 | 480 | |||||||||||||||||||||||||
Thermal Management & Friction Performance
Uniform Heat Distribution
Ventilated pad geometry and controlled contact pressure reduce localized heat concentration during repeated deceleration cycles.
Reduced Thermal Fade
Brake lining materials are selected according to braking energy requirements and operating frequency to maintain stable friction behavior during temperature fluctuations.
Disc Protection Strategy
Floating pad carriers compensate for minor disc surface irregularities and reduce uneven contact patterns that can accelerate disc wear.
Factory Verification & Quality Control
Every electric hydraulic arm disc brake assembly undergoes functional testing before shipment.
Actuator Stroke Verification
Each thruster is tested for full travel consistency and release response under rated voltage.
Brake Torque Validation
Brake output is checked against configured torque targets after final assembly.
Dynamic Open/Close Cycling
Repeated actuation cycles verify stable arm movement and consistent pad return.
Leakage & Seal Inspection
Hydraulic chambers undergo sealing verification before packing.
Optional Documentation
Factory Test Report (FTR)
Brake Torque Test Record
Dimensional Inspection Report
Material Traceability Documents
FAT Support for Project Orders
Configuration Matrix
| Category | Available Options |
| Thruster Type | Electro-hydraulic AC thruster / DC thruster |
| Release Mode | Standard powered release / Delayed release |
| Brake Lining | Semi-metallic / Non-asbestos composite / Sintered friction |
| Monitoring | Limit switch / Wear sensor / Position feedback |
| Protection Level | Indoor / Outdoor / Corrosion-resistant configuration |
| Installation | Horizontal / Vertical / Customized bracket |
Product Certificate





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