Overhead Crane Drum Brakes

Overhead Crane Drum Brakes

Crane Drum Brakes are fail-safe, normally closed, thruster/electromagnetic-operated brakes. Designed for small and medium-sized overhead bridge cranes, gantry cranes, and heavy-duty hoists, these brakes ensure precise, reliable operation in heavy-duty industrial environments, including lifting, transportation, metallurgy, mining, ports, docks, and construction machinery.
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Description

Crane Drum Brakes are fail-safe, normally closed, thruster/electromagnetic-operated brakes. Designed for small and medium-sized overhead bridge cranes, gantry cranes, and heavy-duty hoists, these brakes ensure precise, reliable operation in heavy-duty industrial environments, including lifting, transportation, metallurgy, mining, ports, docks, and construction machinery.

 

Feature

 

Integrated Safety Limit Switch: Provides real-time feedback to the crane's main PLC to prevent motor damage.

 

Precision Adjustment Handwheel: Allows easy manual alignment and lining wear compensation without specialized tools.

 

Zero-Maintenance Hinges: Main swing hinge points feature premium self-lubricating bearings-no lubrication required.

 

Rapid Lining Replacement: Cartridge-style structure with asbestos-free semi-metallic materials for quick bolt-on maintenance.

 

Operating Conditions

 

Built to perform in harsh industrial environments, our overhead crane brakes conform to the following operational parameters:

Ambient Temperature: -20°C to +50°C

Relative Humidity: ≤ 90%

Environment: Free from highly flammable, explosive, or severely corrosive gases in standard configuration.

Note: For hazardous applications (chemical plants, oil & gas) or coastal/marine environments, we provide customized explosion-proof (ATEX/IECEx) models or specialized anti-corrosion epoxy coatings.

 

Model Designation

 

product-920-216

 

Main Technical Parameters and Overall Dimensions

 

product-2026-1228

 

Brake modeloil pressure(Mpa)Braking torque(N.m)AbDD1d1EH1H2hiKMPweight(kg)Match pedal mechanism
TYW-3001-2200-40033012530038030320235380190100135200M10X140TYW40-
100-HXa
TYW-31511031542
TYW-4002-3600-80036512040047035528038023517722050
TYW-5002140044016050057050034248028010419522480
Note:
  1. Specific models, structural designs and overall dimensions are subject to change without notice.
  2. We can customize explosion-proof, anti-corrosion and non-standard products according to customer requirements.

 

Applications

 

Overhead Bridge Cranes: Precise long-travel (bridge) and cross-travel (trolley) braking.

 

Heavy-Duty Hoists: Fail-safe holding brakes for vertical lifting mechanisms.

 

Steel & Metallurgical Plants: High-duty cycle operations under extreme thermal conditions.

 

Ports & Container Terminals: Reliable dynamic braking for shipyard gantry and RMG cranes.

 

Customization Options

Adjustable torque capacity for specific crane requirements

Explosion-proof or anti-corrosion versions

OEM branding and private labeling

Non-standard dimensions and special designs

 

Why Xuda is the Trusted Choice for Global Crane OEMs

 

100% Load & Safety Testing: Every overhead crane brake assembly undergoes static torque testing and switch continuity checks before shipment to ensure immediate out-of-the-box reliability.

 

Full Material Traceability: Mill Test Reports (MTR) and certificate compliance documents are supplied with every batch to meet international procurement standards.

 

Global Engineering Support: We assist your technical team with step-by-step installation guides, wiring diagrams for the limit switches, and fast-response troubleshooting.

 

20251028114003669d7(001)
ISO 9001:2015 Quality Management System Certified
2025102811332541c1f(001)
CE Certified for European Markets
2025102811335566f2f(001)
Safety Certificate of Approval for Mining Products
20251028113417bbedf(001)
ATEX Compliance Certificate

FAQ

 

Q: Can this brake be customized for hazardous or outdoor marine environments?

A: Yes. We provide custom ATEX/IECEx certified explosion-proof configurations for chemical/oil gas environments, and specialized anti-corrosion epoxy coatings with stainless steel hardware for coastal or marine crane applications.

Q: How does the integrated limit switch improve crane safety?

A: The heavy-duty interlocking limit switch connects directly to your crane's main PLC. It provides real-time interlocking feedback, ensuring the crane motor cannot power up while the brake is engaged, preventing accidental lining burn and motor overload.

Q: How often do the brake linings and hinges require maintenance?

A: Linings: Maintenance is minimized by our cartridge-style structure, allowing rapid, bolt-on replacement directly on the crane girder.
Hinges: Zero maintenance required. All critical swing hinge points feature premium self-lubricating bearings, eliminating the need for periodic lubrication.

Q: Do you provide technical drawings and CAD models for engineering selection?

A: Yes. We provide free 2D drawings and 3D CAD models upon inquiry to help your engineering team verify shaft centerlines and drum clearance before purchasing.

Q: What is your standard delivery lead time?

A: Standard configurations are in stock for immediate shipment; custom-engineered orders typically ship within 15–25 days.

 

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